Success with active ultrasound

Technology

The patented METAX technology uses surface acoustic waves (SAW) and guided acoustic waves to provide a direct view of the lubrication gap for the first time. In this way, tribological effects are made visible and the real operating status is precisely monitored. This innovative method offers new options for monitoring the condition of seals.

Accurate monitoring and quality control

Your processes and products through active ultrasonic technology

Wellenausbreitung auf einem Wälzlager

Our sensor products use cutting-edge ultrasonic technology, in which specially configured piezoelectric actuators generate guided acoustic waves (GAW). This allows us to offer precise monitoring and quality control through advanced ultrasonic technology. These waves, which can be excited in a wide frequency range of around 200 kHz to 1 MHz, travel completely contactlessly (non-invasively) along the substrate and enable highly sensitive and precise measurements.

Our technology focuses in particular on Rayleigh waves and Lamb waves:

  • Rayleigh waves are surface-bound waves that travel along the surface of a solid body.
  • Lamb waves are guided waves that occur in “thin plates,” where the wavelength is in the range of substrate thickness. They can appear in various fashions.

Through mode conversion (the conversion of energy), both Rayleigh and Lamb waves continuously emit energy from the solid body into an adjacent medium such as water or oil. This exchange of energy between the substrate (e.g. slide ring, bushing) and the fluid (e.g. lubricating film) makes it possible to draw conclusions about its condition.

A particular advantage of our technology is real-time monitoring. The continuous recording and analysis of acoustic signals makes it possible to provide immediate feedback on the status of the monitored system. This makes a significant contribution to process and product quality by allowing potential problems to be identified and resolved at an early stage.

Thanks to our advanced ultrasonic technology, we offer customized sensor solutions that can be flexibly adapted to your specific requirements. Our experts work closely with you to develop and implement the optimal solution for your needs.

Discover the benefits of our ultrasonic technology for your applications!

Our sensors use this ultrasonic technology

Smart mechanical seal

Smarte Gleitringdichtung von METAX

Real-time mechanical seal monitoring for maximum system availability

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Sensorized counter ring

Ein Sensorisierter Gegenring der Firma METAX

Real-time lubricant film and temperature monitoring

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M3G sensor

Smarte Dichtung: M3G-Sensor

Multi-talent in a tiny form factor turns components into sensed components

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L8 sensor

Produktabbildung L8-Sensor

Sensor pair provides unique insights into the warehouse

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Superior sensor technology

Predictive maintenance

The market offers a wide range of promising solutions on the subject of “predictive maintenance.” Machine data is collected and analyzed in all systems and their evaluation serves as a basis for decision-making for goal-oriented maintenance.